Swaging, Toggles Turnbuckles and Cables

All Hayn architectural hardware is manufactured in Hayn's U.S. plant utilizing domestic manufactured materials in accordance with the Buy American Act.

Please refer to our new architectural products catalog for the most up to date information.

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This simple and economical cable tensioning system provides for a “clean" look by concealing the threads for adjustment internally. The typical application is for cable runs less than 40 feet in wire sizes ranging from 1/8″ to 1/4″. All hardware is made from high quality 316 grade stainless steel for superior corrosion resistance.

Additionally, the stud tensioners can be used in conjunction with other stud length combinations and systems to meet your design criteria.

System Notes:

1. Maximum run based on use with nonadjustable Termination Stud end.  Maximum run doubles when Stud Tensioners used on both ends.

2. System engineered as a “through post" application.

3. Stair angle compensation achieved with use of Bevel Washers or Adjust-A-Ball hardware options. See Angle Compensation and Termination Accessories. 

4. Longer runs achieved with use of Intermediate Turnbuckle Assemblies.
   
   

System Notes:

1. System requires rotation of cable for tensioning and must utilize both left and right hand thread for turnbuckle effect.

2. System is engineered for use with Universal Wall Eye and Accessories listed below.

3. Longer runs achieved with use of Intermediate Turnbuckle Assemblies.

System Notes:

1. System is engineered for use with Universal Wall Eye and Accessories listed below.

2. Longer runs achieved with use of Intermediate Turnbuckle Assemblies.

System Notes:

1. System is engineered for use with Threaded Tensioner Termination Stud Accessories.  

2. Longer runs achieved with use of Intermediate Turnbuckle Assemblies.
   
   

Concealed Thread Design
Traditional Design

Adjust-A-Ball Fittings
Bevel Washers
Dome Nut – No Through Hole
Dome Nut – Through Hole
Weld-On Loop

Note:
Threaded Studs also available with wrench flat. Please call for details and pricing. The most cost effective cable attachment and tensioning system offered. This system normally uses a Flat Washer and Hex Nut for tensioning against end posts. A Cap (Acorn) Nut is installed on the protruding threads to finish off the attachment and lock the tensioning nut in position.

Cap (Acorn) Nuts
Hex Lock Nuts – Nylon Insert
Hex Nuts

Termination Stud Turnbuckle Assembly – Traditional Design

Termination Stud Turnbuckle Assembly – Traditional Design

Note: 
See Angle Compensation and Termination Accessories for end fitting options.

Toggle Jaw Turnbuckle Assembly – Traditional Design

Deck Toggle Turnbuckle Assembly – Traditional Design

Wood Post Lag Turnbuckle Assembly – Traditional Design

System Note: 
Wood Post Lag System has been engineered for direct attachment to wood surfaces with a minimum of 3″ of wood blocking for full thread engagement. The strength of the cable assembly is limited to the lag holding power and mounting material (solid wood blocking is required).

The Surface and Back Mounting Ball Sockets made from 316 grade stainless steel are for use with our Ball End Fittings allowing for a variety of applications including cable rails, decorative hangings, and floral items. Additionally, these fittings offer the ability to easily attach and detach the cable for temporary displays.

Note: 
Products listed below can be used in conjunction with Threaded Termination Stud Turnbuckles.

The thread on Ball End Fittings made from 316 grade stainless steel are available in both 1/4-28 and 5/16-24 thread configurations. Both options are designed to be used in conjunction with the Threaded Termination Studs and Threaded Termination Stud Turnbuckle Assemblies as well as our Surface and Back Mounting Ball and Socket System. 

Note: 
Hole in post to be 1/2″ diameter.

Stainless Steel

Hayn Finishing Wipes
Nylon Post Bushings
Washer – Fender
Washer – Flat
Washer – Lock

Note: 
Can be used in conjunction with Threaded Stud / Hex Nut System and LP6X-X Trellis Posts.

Trellis System hardware made from 316 grade stainless steel is offered in 1/8″ – 1/4″ wire diameters.  The system is designed to  accommodate cables attaching perpendicular to each other to form a grid pattern.  Cable sizes greater than 1/8″ utilize the LP104 series posts which have an additional support base for stability.  The posts offer a through mounting system for attachment to a surface.

Note: 
Can be used in conjunction with Threaded Stud / Hex Nut System.

Note: 
Can be used in conjunction with Threaded Stud / Hex Nut System.

Note: Can be used in conjunction with Threaded Stud / Hex Nut System.

Note: 
Can be used in conjunction with Threaded Stud / Hex Nut System.

Made from 316 grade stainless steel, this elegant fork system is used for both rod and cable applications and is engineered for strength as well as aesthetic appeal. The fork end fittings are offered from 1/4″ – 2″ pin diameter. The system includes left and right hand thread configurations as well as wrench flats to facilitate tensioning. Fork pin configurations include a standard clevis pin with cotter pin retention or an upgrade to a double headed clevis pin for a smooth look. Architectural lock nuts are engineered to complement the aesthetics of the mating fork assembly.

Rods custom made to your specifications. Alternative materials available upon request.

Tension Rods are custom made to order. Contact us for additional details.

On-Demand Custom Fabrication

Hayn customs  is available on many different levels ranging from marine to aftermarket automotive performance products to decorative architectural products and beyond.

If you don't see the component you need in our marine or architectural catalogs, or have a fabrication request that is outside of the box altogether, turn to Hayn Customs for any of your custom fabrication needs. Our highly skilled craftsmen have taken requests for, and subsequently produced anything from high performance aftermarket auto parts, to signs for multinational corporations, to mechanical components for nuclear research laboratories, all while providing the same level of quality and service that customers have come to expect from Hayn. The equipment list at our Connecticut based manufacturing facility includes state of the art CNC vertical milling equipment, CNC lathes, large capacity mill-turn center, 3D solid modeling CAD systems, and waterjet cutting. If it sounds like Hayn Customs could meet your needs, our associates would be happy to talk through the scope and specs of your project at any time.

Setting Standards Since 1950

Since 1950, Hayn has set the standard for quality and service in the manufacture of stainless steel cable rigging hardware. Leading supplier of turnbuckles and related hardware for the marine field.

Request Printed Hayn Marine Catalog

Composed of high-tensile ANSI 316 stainless steel that meets or exceeds BSMA 29 tolerances for nominal diameter, tensile strength, and break force thresholds. Wire rope conforms to ASTM A492 and FED-RR-W-410F. All Hayn rigging hardware is engineered to exceed the breaking strength of 1x19 ANSI 316 stainless steel wire rope in it's corresponding wire size. However, a maximum of 40% of the amounts listed in the above tables should not be exceeded. Consult your engineer for the applicable safe working load for your application. All Hayn lifeline hardware is engineered to exceed the breaking strength of 7x7 ANSI 316 stainless steel wire rope in it's corresponding wire size. However, a maximum of 40% of the amounts listed in the above tables should not be exceeded. Consult your engineer for the applicable safe working load for your application.

STEP 1: Disassembly
To dissemble, start with the turnbuckle and unscrew the cable end or ends, then unscrew the jaw or termination stud from the other end of the turnbuckle. (this may be done at the same time by turning the body of the turnbuckle and holding the ends).

STEP 2: Installation and Reassembly
Now that you have the turnbuckle disassembled you may begin the installation.

To install, take the cable end from the turnbuckle and, starting at the last vertical of the cable run, thread the cable through all of the vertical posts to the other end.

Attach the jaw to the vertical or pass the threaded termination stud through the vertical (depending on the type of termination hardware).

Now take the turnbuckle body in hand and holding it between the cable end and the termination stud or jaw begin threading both ends into the body simultaneously (end fittings must be evenly installed). Continue to turn until tension is felt.

Make sure cable is through all verticals properly and is not caught or pinched.

STEP 3: Tensioning
Continue turning the turnbuckle body until cable is properly tensioned to no more than 20% of cable breaking strength. This can be done with a gauge or by feel.

STEP 1
Make sure you have the proper equipment and all parts required. Use a sharp knife to strip vinyl cover (if required).

STEP 2
If you are using vinyl coated cable it will be necessary to strip back the coating.

STEP 3
Insert stripped cable into Handy Crimp fitting and crimp 3 times
Install 3 crimps 1/8″ from end of fitting and 1/8″ apart, rotate 90 degrees for each crimp to ensure straightness of fitting. 

STEP 4
Attach the crimped on end fitting to connection point. Run cable to other connection point. Ensure hardware is adjusted to 2/3rds open position.

STEP 5
Attach un-crimped Handy Crimp fitting to other connection point and pull cable tightly along side. Measure for cut.

STEP 6
Repeat steps #2 and #3 for un-crimped end fitting.

STEP 7
All crimps must be inspected utilizing a Micrometer or Caliper to the following specifications:

• 1/8″ Wire – 0.185

• 3/16″ Wire – 0.265